What is CNC machine maintenance?
CNC machine maintenance includes preventive calibration, precision measurement verification, mechanical inspection, and systematic testing to ensure equipment maintains accuracy and reliability. It involves checking positioning accuracy, geometric errors, rotary axis alignment, and overall machine condition using laser interferometry, ballbar testing, and electronic leveling to identify wear patterns before they impact production quality.
How much does CNC service cost?
CNC calibration service costs vary based on machine size, axis configuration, testing scope, and service frequency. Preventive maintenance programs typically offer better value than emergency calibration when accuracy problems already impact production. Contact Sarkinen Calibrating for a detailed quote based on your specific equipment and maintenance requirements.
How often should CNC machines be calibrated?
Calibration frequency depends on production volume, tolerance requirements, and machine usage patterns. High-precision operations may require quarterly calibration, while standard production environments often schedule semi-annual or annual verification. Ballbar testing between full calibrations helps monitor machine condition and determine optimal service intervals for your specific operation.
What causes CNC machines to lose accuracy?
Accuracy loss results from mechanical wear in bearings and ball screws, thermal expansion during operation, backlash development in drive systems, foundation settling, and gradual misalignment of machine geometry. Regular preventive calibration identifies these issues early, allowing scheduled repairs before accuracy problems affect part quality or cause production rejections.
Can you calibrate machines while they're still under warranty?
Yes, and it's highly recommended. New machine calibration verifies equipment meets manufacturer specifications before warranty expiration, documenting baseline accuracy and identifying shipping damage or installation errors while they can still be corrected under warranty coverage. This protects your investment and establishes performance documentation for future reference.
What's included in a preventive maintenance program?
Preventive maintenance programs include scheduled calibration services, baseline performance documentation, trend analysis comparing results over time, predictive maintenance recommendations, and comprehensive reporting for ISO compliance. Programs are customized based on your equipment, production requirements, and quality system needs to maximize uptime while maintaining accuracy.
Do you service equipment from all manufacturers?
Yes, Sarkinen Calibrating provides calibration services for CNC machines from all manufacturers. Our Renishaw laser interferometer, ballbar systems, and electronic leveling equipment work with any machine regardless of brand, control system, or age. We measure actual machine performance rather than relying on manufacturer-specific diagnostic tools.
How long does calibration service take?
Service duration varies by machine size and testing scope. Ballbar testing typically requires 1-2 hours for a quick health check. Full laser interferometer calibration of a 3-axis machine usually takes 4-6 hours, while larger machines or multi-axis equipment may require a full day. We schedule services to minimize production disruption and can often work during off-shifts.