How is a CNC machine calibrated?
CNC machine calibration uses precision measurement equipment like laser interferometers to verify positioning accuracy, repeatability, straightness, and squareness of each axis across its full travel. The process compares actual machine movement against programmed commands, identifies deviations, and documents performance against manufacturer specifications. Advanced systems measure to accuracies of 1.0 parts per million.
What is the 3 point calibration procedure?
Three-point calibration is a method that establishes accuracy using three known reference points across a measurement range. By measuring at the beginning, middle, and end of a range, technicians can verify linearity and identify systematic errors in positioning systems. This approach is commonly used for verifying encoders, sensors, and positioning accuracy in CNC applications.
How often should CNC machines be calibrated?
Calibration frequency depends on machine usage, part tolerances, and operating environment. High-precision operations typically calibrate annually, while heavy production environments may require semi-annual or quarterly calibration. New machines should be calibrated before warranty expiration, and any machine showing accuracy issues or after relocation should be calibrated immediately.
What causes CNC machines to lose accuracy?
Common causes include mechanical wear on ball screws and linear guides, thermal expansion from temperature changes, foundation settling, improper installation, backlash in drive systems, servo mismatch, and encoder drift. Regular calibration identifies these issues before they significantly impact part quality or cause unexpected production problems.
Can calibration fix accuracy problems?
Calibration identifies and quantifies accuracy problems but doesn't fix them directly. The detailed measurements reveal specific issues like positioning errors, geometric deviations, or mechanical wear. These findings guide necessary repairs, adjustments, or software compensation. Post-repair verification calibration confirms that corrections successfully restored machine accuracy.
How long does CNC calibration take?
A complete multi-axis calibration typically takes 4-8 hours depending on machine size, number of axes, and tests performed. Ballbar testing for quick health checks takes 1-2 hours. Linear calibration of a single axis takes 2-4 hours. Complex rotary axis calibration may require a full day. We minimize disruption by scheduling during maintenance windows.
What documentation do you provide after calibration?
You receive comprehensive reports documenting all measurements, identified deviations, comparison to specifications, and prioritized recommendations. Reports include full NIST traceability documentation, graphical data presentations, and detailed analysis. This documentation supports quality records, customer audits, warranty claims, and maintenance planning decisions.
Do you service machines outside your primary service area?
Yes, while we serve Portland and throughout Oregon with faster response times, we also provide calibration services outside our primary service area. We bring the same precision equipment and NIST-traceable accuracy regardless of location. Contact us to discuss your specific location and scheduling needs for out-of-area service.